How it's made

Ten steps, as the partner factory describes them. Photos show the real work.

  1. Step 1 of 10

    Cultivation

    Flax is grown in several Egyptian governorates.

  2. A bundle of harvested flax stems with seed heads
    Harvested flax in Egypt, September 2026.

    Step 2 of 10

    Harvest

    The flax is harvested when ready and gathered for retting.

  3. Flax stems laid in a water retting pond
    Water retting in Egypt, September 2026.

    Step 3 of 10

    Water retting

    Stems are retted in water so the fibre separates from the rest of the stem. No chemical or extra treatments.

  4. Flax heaped in the open at dusk
    Flax in the open in Egypt, September 2026.

    Step 4 of 10

    Spreading & drying

    Retted stems are spread and dried before processing.

  5. A processing machine at the partner factory
    Processing line at the partner factory, September 2026.

    Step 5 of 10

    Mechanical separation

    At the partner factory, the fibre is first separated from the stems by machine.

  6. Fibre leaving a processing machine at the partner factory
    Processing line at the partner factory, September 2026.

    Step 6 of 10

    Scutching & sorting

    Scutching removes the woody matter, and the fibre is sorted. This is where the fibre is checked for cleanliness and strength.

  7. Two hanks of hackled long flax fibre
    Hackled fibre at the partner factory, September 2026.

    Step 7 of 10

    Hackling

    Hackling combs out short fibre and remaining matter and leaves the long fibre straight and parallel, ready for flax yarn.

  8. Step 8 of 10

    High-density baling

    Hackled fibre is pressed into high-density bales of 240–280 kg and tied with wire. Labels can carry buyer data.

  9. Step 9 of 10

    Storage

    Export-ready stock is held year-round. Moisture is ≤ 12 %.

  10. Flax bales stacked inside a shipping container
    Bales loaded for export, September 2026.

    Step 10 of 10

    Export

    Bales are prepared for export from Egypt. Port of loading and Incoterms are confirmed in each quotation.

How the fibre is checked

The fibre is checked during scutching for cleanliness and fibre strength. Fibre strength is tested; the value is given on request.

Samples are available before you order.

Independent inspection: ask us.

Tell us what you need

Grade, quantity, destination and timing. Prices are quoted per request and never published.

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